Industrial Automation
Industrial Automation Solutions
Complete industrial machine automation solutions for new machines and existing production equipment. From system design, PLC/HMI programming and drive integration to electrical wiring, installation, testing and commissioning — we help make your machines reliable and production-ready.
Industrial Machine Automation Services
Automation services are selected according to the machine type, production process, control requirements and project scope.
1. Machine Analysis & System Design
- Site survey and requirement analysis
- Existing machine sequence analysis
- Control philosophy and system architecture
- PLC, HMI, drive and component selection
- I/O list and electrical design planning
2. PLC Programming & Configuration
- PLC logic and sequence programming
- Automatic/manual operation modes
- Digital and analog I/O configuration
- Timer, counter, alarm and interlock logic
- PLC installation and commissioning
3. HMI Programming & Operator Interface
- HMI screen design and development
- Machine start/stop and status screens
- Parameter settings and data entry
- Alarm and fault display
- PLC-HMI communication setup
4. VFD, Servo & Motor Control
- VFD installation and programming
- Motor speed and direction control
- Servo drive and servo motor integration
- Encoder feedback and position control
- Drive parameters and fault testing
5. Electrical Control Panel
- Control panel design and manufacturing
- Power and control circuit design
- PLC, VFD, relay and contactor installation
- Panel wiring and component labeling
- Panel inspection and electrical testing
6. Sensors & Field Devices
- Proximity, photoelectric and limit sensors
- Temperature, pressure, level and flow sensors
- Encoder and analog signal integration
- Solenoid valve and pneumatic control
- Sensor calibration and signal verification
7. Machine Safety & Protection
- Emergency stop integration
- Safety relay and interlock, where required
- Motor overload and short-circuit protection
- Limit-condition and fault detection logic
- Safety function testing
8. Installation & System Integration
- Control panel installation and machine wiring
- PLC, HMI, VFD and sensor connections
- Field wiring, cable routing and labeling
- Industrial communication configuration
- Grounding and connection verification
9. Testing, Commissioning & Handover
- Electrical inspection and I/O checking
- Manual and automatic mode testing
- Communication and safety checks
- Trial run and performance verification
- Program backup, documentation and training
Industrial Automation Projects & Videos
Watch selected machine automation, PLC/HMI programming, VFD installation, servo upgrade and plant automation projects completed or documented by Creative Industrial Automation.
Tobacco Industry HLP Machine Automation
Electrical wiring, Siemens S7-200 PLC programming, Delta HMI configuration, Delta VFD integration and machine run testing.
Poly Cutting Machine Servo Upgrade
Servo motor installation and machine upgrade to improve cutting control, repeatability and operating performance.
Automatic Rice Mill SCADA Automation
Central monitoring, machine operation visibility, production data collection and fault monitoring through a SCADA system.
Over Hopper Machine Wiring & PLC Programming
Industrial electrical wiring, Siemens S7-200 PLC programming, Delta HMI configuration and GTECH VFD integration.
Old Poly Bag Cutting Machine Retrofit
Existing machine fault diagnosis, old wiring removal, new electrical design, PLC/HMI, servo and VFD programming, and commissioning.
Feed Mill Automation Upgrade
Automation system analysis and upgrade of a feed mill scale unit using a new PLC and HMI, followed by commissioning and run testing.
Pharmaceutical Machine Automation
Machine rewiring and PLC control logic development, with HMI programming, calibration and performance verification as project stages.
Some videos may document work in progress. Project status and scope are described according to the available project information.
Machine Automation Implementation Process
A planned process helps ensure that machine controls, wiring, programming and testing work together properly.
Site Survey & Requirement Analysis
Inspect the machine, understand the production sequence and define the required automation functions.
System Design & Component Selection
Prepare the control plan and select PLC, HMI, drives, sensors and electrical components according to requirements.
Panel Manufacturing & Installation
Build or modify the control panel, install devices and complete power and control wiring.
Programming & Integration
Develop PLC logic, HMI screens and integrate drives, sensors and other control devices.
Testing & Commissioning
Perform I/O checks, operating sequence tests, protection checks and a machine trial run.
Handover & Technical Support
Provide program backup, available documentation, operator guidance and follow-up technical support.
Need Automation for Your Machine?
Contact Creative Industrial Automation to discuss a new machine automation project, an existing machine retrofit, PLC/HMI programming, VFD or servo installation, or commissioning support.